Unit 1 – Design Thinking 25 hours
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Unit Outline
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Design underpins all engineering solutions. In this Unit learners develop an understanding of design thinking and how this is applied to develop design solutions. The importance of working to a design brief within this process is pivotal. Learners will develop visual communication skills to communicate their ideas and understandings through the process of design development and the presentation of a final product.
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Key Knowledge and skills
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- design thinking processes (brief, research and prototype, production and appraisal)
- design elements and principles
- visual communication skills including sketching and graphic communication
- techniques for recording and reflecting on decision making
- ergonomics and function in design
- the role of visual communication in design
- relevant prototype production skills (soldering, cutting, coding etc.)
- the role of failure in the engineering design process
- project management skills including time management and self-imposed deadlines.
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Work requirements
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Design and production of an engineered solution (examples can be found below) to a specified project brief as provided by the course provider. The size, complexity and scale of the engineering solution will be appropriate to a guided figure of 25 hours for this Unit.
Through this area of study, learners will also develop skills in documentation and communication. In particular, they will learn how to record the creation of an engineering solution through a production diary or equivalent (e.g. a folio or blog), that includes:
- the original brief
- projected timeline
- the initial research
- initial designs and thoughts on a solution
- prototyping and appropriate testing
- final analysis of product for effectiveness.
This is to be presented in an appropriate format including evidence of design development though sketching and annotated photos of production process and documentation of testing processes.
The learning from this unit is also embedded and assessed in the projects produced using the skills developed and work requirements specified in Unit 3 and 4.
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The Engineering Design Process
Learners will respond to engineering design challenges by applying a design process, such as the one detailed below. This process is an iterative process that uses a design brief, is informed by research and impacting factors and documents the development and presentation of an engineered solution.

(diagram based on Design Thinking : a non-linear process, Teo Yu Siang, 2016)
A Design project response in engineering design
Teachers will scaffold initial design challenges more heavily and provide more significant support in sections for learners as they develop their knowledge and skills of working through the design process. Teachers may also combine sections or unpack and further expand sections in their delivery and expectations of the project response in order to meet the needs of their learners. Learners develop their skills in responding to a design brief throughout this course, working towards a more learner-initiated and managed approach to the major design project.
Design Brief
The brief is usually the starting point of a design, and is a statement of the project’s purpose and the need it is being designed to fulfil. This details the requirements of the project or can be an explanation of a design problem to unpack and work from. The brief forms part of the criteria by which the final design solution is appraised. Learners will begin by having design briefs given to them to work from and work up to developing their own design brief for their final project.
Research
Research involves the collection of information, including data and background information to assist in the understanding of the brief and development of the design solution. This can include research to:
· further understand the intended design scenario or audience
· consider existing similar products, problems or solutions
· develop understanding of technologies that might be used in the product development phase.
Generation, development and refinement of ideas
This includes preliminary sketch designs and concept designs drawn as sketches with annotations which relate back to the brief and needs. Following on from sketches this can also include photographs of prototypes. This documents the learner’s design progression, reflection and refinement of ideas. This is part of the iterative approach which can cycle back through further research to inform concept development, and testing of product development which may then go back to the development stage to further refine concepts.
Production
This shows the development of the designed solution. There needs to be evidence of decision making that gives reasoning for final design decisions. This section should include well annotated drawings or photos of the development of the final solution.
Appraisal
An appraisal reflecting on how well the brief and aims have been met by the final design, identifying any aims that have not been fully resolved.
References
Learners must reference all images information, ideas and words which they use that are not their own creation. Images include, but are not limited to, pictures, tables, graphs, charts and graphics. This includes creations that are based on the works of others that learners manipulate, edit or otherwise transform.
Unit 2 – Engineering Fundamentals 25 hours
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Unit Outline
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Now that learners are familiar with the fundamentals of engineering and the impact of engineering on society. The second unit focuses on their skills around applying science, technology and mathematics to explain, test and refine an engineering solution. Learners will be allowed to choose from a variety of solutions (including their solution from Unit 1). They must provide detailed summary of: the application of the key science, technology and mathematics principles associated with the engineering solution, the data and information gathered and investigate its use and impact on society.
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Key Knowledge and skills
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- describe and explain how basic systems function, using appropriate engineering terms for the components and operational processes that make up these systems and subsystems
- identify and represent the operation of components and systems in diagrammatic and symbolic form, referring to the applicable science, technology and mathematics principles
- identify appropriate components and subsystems that will form operational systems
- measure system parameters using appropriate measuring/testing equipment, and interpret results
- collect data and perform appropriate manipulations
- develop criteria to appraise the operational system
- describe where the engineering solution is used in society, what impacts it has and how these are managed.
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Work requirements
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Learners are required to keep a diary of the process of explanation, planning, testing, and interpretation of the engineering process when examining their chosen engineering solution (examples can be found below), including:
- a detailed description of the science, technology and mathematics (using scientific symbols, diagrams, and formula where appropriate) that is used to explain the key function of the engineering solution.
- a plan to collect data to assess the system, including: why the data will improve the system and the expected results
- data collected and represented to enable interpretation and the creation of useful information
- reasoned conclusions made from the testing process using scientific, technological and mathematical theory and the data collected
- where the engineering solution is used in society, the impacts it has, and how those impacts are managed.
It is expected that this process will form an inquiry cycle where application of science, technology and mathematics to explain, data collected and conclusions are refined through an iterative process. The completed diary entries should reflect this process and document the learner’s evolution of knowledge and exploration, including the role and value of failure of engineering systems to behave as expected.
The learning from this unit is also embedded and assessed in the projects produced using the skills developed and work requirements specified in Units 3 and 4.
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Unit 3 – Engineering Solutions 50 hours
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Unit Outline
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Once learners are familiar with the design process and the fundamentals of engineering, the third unit focuses on their skills around engineering an appropriate solution to a set problem. Learners will be allowed to choose from a variety of design challenges and will be required to design and produce an appropriate solution. They must then conduct a full review and appraisal of their final solution.
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Key Knowledge and skills
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- identify human needs
- develop and produce working prototypes
- identify, develop, produce and appraise design solutions, including recommendations for improvement
- select appropriate resources for a product
- communicate and discuss alternative resources based on suitability and availability
- compare and consider the effectiveness of different strategies to achieve an objective.
- data collection and scientific interpretation of data.
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Work requirements
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Design and production of an engineered solution (examples can be found below) to a specified project brief as provided by the course instructor. The size, complexity and scale of the engineering solution should be appropriate to a guided figure of 50 hours for this Unit.
The process that learners have followed must be documented in a production diary.
The production diary must be presented as a design folio, including:
- Problem identification and analysis
- clear statement identifying the problem
- in depth analysis of the problem including:
- identification of stake holders
- identification of existing solutions
- limitations of existing solutions.
- Iterative testing plans and implementation
- documenting each step of each cycle of the Engineering Inquiry Cycle.
- Project plan – including:
- projected timeline
- initial designs and thoughts on a new solution
- prototype and appropriate documentation
- analysis of chosen design
- identification of flaws in design
- suggested improvements given ideal circumstances.
This is to be presented in an appropriate format including evidence of design development sketching and annotated photos of production process and documentation of testing processes
The learning from this unit is also embedded and assessed in the projects produced using the skills developed and work requirements specified in Unit 4.
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Unit 4 – Learner Project 50 hours
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Unit Outline
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Having completed the previous three units learners will now be responsible for proposing a third and final design engineering project. As with the previous two units they will have to conduct their own research, design and construct a prototype and then perform an evaluation of their final product.
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Key Knowledge and skills
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- identify and appraise important information to be included in a design brief
- compare and consider effectiveness of different strategies to achieve an objective
- project management skills including time management and self-imposed deadlines
- application of data collection.Representing and comparing data, including graphs.
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Work requirements
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Design and production of an engineered solution (examples can be found below) to a specified project brief as provided by the course instructor. The size, complexity and scale of the engineering solution should be appropriate to a guided figure of 50 hours for this Unit.
The process that learners have followed must be documented in a production diary.
The production diary must be presented as a design folio, including:
- Problem identification and analysis
- clear statement identifying the problem
- in depth analysis of the problem including:
- identification of stake holders
- identification of existing solutions
- limitations of existing solutions.
- Project plan – including:
- projected timeline
- initial designs and thoughts on a new solution
- prototype and appropriate documentation
- analysis of chosen design
- identification of flaws in design
- suggested improvements given ideal circumstances.
- Iterative testing plans and implementation
- documenting each step of each cycle of the Engineering Inquiry Cycle.
This is to be presented in an appropriate format including evidence of design development sketching and annotated photos of production process and documentation of testing processes.
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Example Problems and Solutions (providing guidance around size and scale of problems and solutions)
Type of Problem
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Practical Example of Problem to solve
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Possible Engineering Solution
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How close can we be to energy independence?
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Energy independence at our school or in my home
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A plan to adapt a building that generates more energy than it consumes
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Building a machine that can learn and remember
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If I showed a toaster my perfect piece of toast could I have consistently perfect toast forever?
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A toaster that can see and interpret colour
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Providing solutions for multistep mundane tasks
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Needing sufficient quantities of usable pencils for a primary school at the start of every day
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A robotic pencil sharpener
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Solving a problem I have specific knowledge about
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Get me to class on time - it knows my timetable, it knows where I am - how long can I hang before hot-footing it?
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A app that connects the calendar and GPS features of a mobile device
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Challenging the limitations of a design through extreme conditions
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My model boat is not fast enough to break the world speed record
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Redesign the model boat to improve speed through considering the impact of shape, materials and balance
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Using shared experience to make our lives better
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How do I stop my screen from smashing when I drop my phone?
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A way to use my phone so I don’t drop it
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Looking at environmental issues as a possible resource
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How do I capture and reuse or recycle plastic microbeads
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Reusable egg cartons made from captured plastic microbeads
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Imagining how a common problem could be solved
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How do I feed my pets while I’m away from home?
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A way of determining which pet is feeding when and what it needs to eat
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Producing solutions that could be used around the world
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How do I produce clean drinking water at low cost?
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An easy to clean, gravity fed filter
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Engineering Inquiry Cycle

Adapted from Australian Curriculum – Science Inquiry Skills (https://www.australiancurriculum.edu.au/f-10-curriculum/science/structure/)
Identifying and predicting
Identifying what is going to be tested and suggesting possible outcomes.
Planning and conducting
Making decisions about how to test an engineering solution and carrying out an investigation; including the collection of data.
Processing and analysing data and information
Representing data in meaningful and useful ways; identifying trends, patterns and relationships in data, and using this evidence to justify conclusions.
Evaluating
Considering and communicating the quality and nature of available evidence, what was being tested, and improvements to an engineering solution with reference to that evidence.
Implementing
Making changes to an engineering solution to optimise performance.
Science Technology and mathematics as a basis for engineering
Science, Technology, and Mathematics, especially through formula and symbolic representation, underpin the technical aspects of Engineering. Learners are expected to apply appropriate scientific, technological and mathematical concepts to each engineering solution they encounter. These will differ widely between each system and include but are not restricted to:
- Mechanics and Dynamics utilising elements such as:
- Accuracy in measurement and SI units
- Displacement, Velocity and Acceleration (magnitude, direction and limited graphing)
- Mass, Force and Gravity (including Newtons three laws)
- Work, Energy and Power
- Problems, Calculations (and limited Scalar and Vector analysis) involving the above.
- Statics and Machines utilising elements such as:
- Beams and frameworks (including internal forces and non-current forces in beam(s))
- Types of supports an basic reactions at supports
- Types of members and joints (including Trusses, struts and ties) and forces acting on these
- Types, Function and Mechanical advantage (including ratio calculations) for the following:
- Levers (1st, 2nd and 3rd class)
- Gearing
- Pulley systems.
- Programmable technologies utilising elements such as:
- Data types and structures
- Conditional Logic, probability and discrete mathematics
- Input mechanisms and sensors: characteristics and limitations
- Interface principles: layout of control systems and information display
- Feedback mechanisms: audio, visual and kinaesthetic
- User experience principles: affordance, transmissibility and accessibility
- Automation: intelligent algorithms, artificial intelligence and machine learning.